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基于响应面法的动力电池液冷板水道优化设计

An optimal design of the liquid-cooling plate channel in a power battery based on response surface methodology

  • 摘要: 本文以一种通道内部含扰流柱的新型动力电池液冷板为研究对象,采用响应面中心复合设计方法建立扰流柱长度、宽度、高度、间距与电池模组最高温度、电池模组温差及液冷板压降之间的数学模型,通过方差分析验证了所建立数学模型的正确性。研究结果表明,该新型液冷板结构能满足动力电池工作在最佳温度范围内;适当增大扰流柱长度、宽度、高度,适当减小扰流柱间距可以降低动力电池模组温度并提高电池模组的温度均匀性,但会使得液冷板压降增大。以电池模组最高温度最小化、电池模组温差最小化、液冷板压降最小化作为目标优化扰流柱结构参数,通过仿真试验获得预测值与实际值的误差分别为0.58%、4%、0.48%,进一步验证了该模型的准确性。该研究成果揭示了液冷板内部扰流柱结构设计参数对其散热性能及压降特性的影响规律,为动力电池液冷板设计以及结构参数优化提供理论依据。

     

    Abstract: The work takes a new liquid-cooling plate in a power battery with pin fins inside the channel as the object. A mathematical model is established via the central composite design of the response surface to study the relationships among the length, width, height, and spacing of pin fins; the maximum temperature and temperature difference of the battery module; and the pressure drop of the liquid-cooling plate. Model accuracy is verified via variance analysis. The new liquid-cooling plate enables the power battery to work within an optimal temperature range. Appropriately increasing the length, width, and height and reducing the spacing of pin fins could reduce the temperature of the power battery module and improve the temperature uniformity. However, the pressure drop of the liquid-cooling plate increases. The structural parameters of the pin fins are optimized to minimize the maximum temperature and the temperature difference of the battery module as well as the pressure drop of the liquid-cooling plate. The errors between the values predicted and actual by the simulation test are 0.58%, 4%, and 0.48%, respectively, which further verifies the model accuracy. The results reveal the influence of the structural parameters of the pin fins inside the liquid-cooling plate on its heat dissipation performance and pressure drop characteristics. A theoretical basis is provided for the design of liquid-cooling plates in power batteries and the optimization of structural parameters.

     

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